PRINT AND APPLY LABELLING INSTALLATION - PLUSFOOD LTD
Dutch producers Plusfood have been setting the standard for innovative, high-quality product in the Further Processed Poultry field for the last 30 years and their chicken specialities are now prevalant in all market segments including retail and food service. With three factories in Europe, Sales Offices in the Benelux region, the UK, Italy, and Hungary, and with clients in a multitude of countries across Europe, Plusfood is now a major player in the European Market.
Approached by leading supermarket chain Morrisons to produce some of its FPP products, Plusfood's Wrexham Site in North Wales required a traded unit labelling solution to be installed to apply self adhesive labels to the outer case of boxes at the end of the in-line production process.
With this requirement in mind, Plusfood needed a Labelling Machinery and Systems provider with the ability to manufacture and install a Print and Apply Label Applicator that would perform reliably and avoid causing any unnecessary downtime to their advanced production line.
As the UK's Independent Experts in Label Printing and Labelling, Etiquette Labels Ltd were naturally the first choice for Plusfood and were able to provide the perfect solution for the job - a customized version of Etiquette's proven PRX 160 AL PLC Print and Apply Label Applicator complete with SATO® M8460 Print Engine.


As well as the need for applying self adhesive labels to boxes travelling along a fixed speed conveyor, Plusfood also required its Operators to have the ability to input fixed and variable data into the printed labels. Etiquette catered for this by installing an Etiquette Solo® Printer Keyboard and USB Module. This valuable addition to the PRX 160 AL PLC Labelling Machine allows the production manager to design label templates with variable data fields in the office, then download them to the Etiquette Solo® Keyboard housed on the PRX 160 AL PLC Label Applicator. From there, the machine operators can use the keyboard to input the variable data need (e.g Best Before Dates) for the labels that are to be printed and applied to the products.


With the machine installed by Etiquette's experienced Engineers it was then time to integrate it into the in-line production process and test how it would perform. Site Manager at the Plusfood Wrexham Site Cliff Adderton was more than impressed with the Print and Apply Labelling Machine and support he received from Etiquette. He said :
"Once we had established the speed of the production line, the Label Applicator from Etiquette performed reliably and efficiently. Etiquette's Engineering Team has been availabel on-demand throughout the whole process of establishing the machine as a vital part of the line. To manage our production online and in-lne is what we were aiming to achieve and with the help of Etiquette this is the first time we have been able to do that with a labeller."
VIEW VIDEO OF THE INSTALLATION
PRX 160 AL PLC PRINT AND APPLY LABEL APPLICATOR SPECIFICATION
The PRX 160 AL PLC Print and Apply Labelling Machine from Etiquette is a top or side of pack Printer Applicator with the reknowned SATO® M8460 6" Print Engine. Mainly used for the printing and application of self adhesive labels to the top or side of products travelling along a conveyor, the PRX 160 AL PLC includes :
- Label Roll unwind unit for reels up to 280mm O/D
- Facility to handle labels up to 160mm wide
- Print Width up to 152mm (6")
- Print Resolution - 8 dots/mm (203dpi)
- Print Speed selectable from 100 - 400mm/sec
- Label Web Break Alarm
- Thermal Ribbon Break or Run-Out Alarm
- Thermal Head Failure Alarm
- Printer Open Alarm
- Height Adjustable Floor Stand with Anti-Slide Feet and Casters
- Handwheels for Horizontal and Vertical Adjustment
- Microprocessor Control with LCD Display
- Variable Dispensing Speed Control
- Label Flag (pre-dispense) Control
- Label Dwell Time Control
- Labels Dispensed Counter (incremental or decremental)
- Etiquette Solo® Standalone Printer Keyboard and USB Converter Module
- Warning Beacon for Low Labels, Ribbon Out, and Printer Error Messages
CONTACT ETIQUETTE LABELS LTD
For more information regarding Labelling Machinery Installation call us now on 0845 222 0354. We are always available to offer friendly advice for any requirement and will gladly answer any queries customers may have. You can also email your enquiry to
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, or contact us via the Labelling Machine Website.